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Good News | The EZ-Flame Intelligent Flame Detection System Successfully Supports Zhejiang Jiahua Energy’s Low-Oil Ignition Project

 

Safefire’s EZ-Flame smart flame detection system recently won the bid for a core equipment project undertaken by Zhejiang Jiahua Energy & Chemical Co., Ltd., providing a high-precision and highly reliable safety monitoring solution for its low-oil ignition combustion system. This collaboration underscores EZ-Flame’s technological leadership in complex industrial combustion scenarios.


Harsh Challenge - Dual-fuel precise monitoring and extreme environments

The project employs micro-oil ignition technology, which requires simultaneously and precisely capturing flame signals from both pulverized coal and fuel oil, while also overcoming three major core challenges:

  • Precise differentiation of multiple flames: The spectral differences between coal- and oil-based dual-fuel flames are significant, making it easy for conventional flame detectors to produce false alarms.
  • Ultra-high-temperature environment: The temperature in the burner area exceeds 350℃, so the optical fiber and probe must have long-term high-temperature resistance.
  • Zero false alarm requirement: The self-check system must eliminate false fire signals and ensure the reliability of FSSS interlocks.


Technological Breakthrough - Split-type intelligent architecture for robust performance

 

EZ-Flame Solve the problem with three innovative technologies:

1. Dual-spectrum precise identification

Infrared ( 900-1700nm ) Capture the thermal radiation of coal dust flames, ultraviolet ( 221-358nm ) Lock the fuel flame characteristics;

Anti-background interference algorithm, reducing the false alarm rate. 90%

 

2. Split-type thermal isolation design

Probe (temperature-resistant) 85 Celsius /IP66 ) Face the high-temperature zone directly, with the signal processor positioned away from the heat source (operating temperature: -40~60 ℃);

A single processor handles ≤ 2 Road signal, ensuring response speed < 100ms

 

3. Triple safety redundancy

Automatic dual-power switching ( 220V AC UPS+ Security power supply), power supply 0 Interruption;

Real-time output 4-20mA Intensity signal + There is fire. / Fire-free + "Fault" dry contact;

Every 2 Automatic self-check every minute, with fault alerts within seconds.


Industry Value: Dual upgrade of safety and efficiency

  • Zero accidents in combustion safety: Millisecond-level response to flame anomalies ensures continuous production;

  • Intelligent operations and maintenance reduces workload: Remote parameter configuration (Rodin software) + self-learning capability boosts debugging efficiency by 50%.

  • Long-term stable operation: Probe lifespan ≥ 5 years; high-temperature-resistant optical fiber lifespan ≥ 3 years—exceeding industry standards.

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